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Battery connection system

Wire Harness Products

Application areas: home energy storage systems, used to collect energy storage voltage, current, temperature and other signals.
Function: Home battery energy storage system, play the role of signal signal and data transmission as well as the role of power supply, storage Energy storage system needs a stable and reliable signal connection, energy storage Wire harnesses need to be in high temperature, high voltage, aging resistance,electromagnetic shielding, flame retardant and other functional aspects. The energy storage system needs a stable and reliable signal connection, and the energy storage harness needs to have very strict The energy storage system needs stable and reliable signal connection, and the energy storage harness needs to have very strict requirements in functional aspects such as high temperature, high voltage, aging resistance, electromagnetic shielding and flame retardant.

Wire Harness Products

Application areas: home energy storage systems, used to collect energy storage voltage, current, temperature and other signals.
Function: Home battery energy storage system, play the role of signal signal and data transmission as well as the role of power supply, storage Energy storage system needs a stable and reliable signal connection, energy storage Wire harnesses need to be in high temperature, high voltage, aging resistance,electromagnetic shielding, flame retardant and other functional aspects. The energy storage system needs a stable and reliable signal connection, and the energy storage harness needs to have very strict The energy storage system needs stable and reliable signal connection, and the energy storage harness needs to have very strict requirements in functional aspects such as high temperature, high voltage, aging resistance, electromagnetic shielding and flame retardant.

Wire Harness Products

The new energy vehicle PACK harness is used to collect voltage, temperature, SOC, SOH and other signals from the battery cells.

The voltage, current, temperature and other signals of the cell are transferred to the BMS through the harness, so that the BMS can transfer the total voltage and current, and provide the data required for the main board for the load condition (SOC) and health condition (SOH), and collect and report the information of the single cell, and balance the state of the cell, so that the power output of the cell can be maintained consistently.

Wire Harness Products

The new energy vehicle PACK harness is used to collect voltage, temperature, SOC, SOH and other signals from the battery cells.

The voltage, current, temperature and other signals of the cell are transferred to the BMS through the harness, so that the BMS can transfer the total voltage and current, and provide the data required for the main board for the load condition (SOC) and health condition (SOH), and collect and report the information of the single cell, and balance the state of the cell, so that the power output of the cell can be maintained consistently.

Signal Acquisition Assembly

Product name: Signal acquisition assembly CCS-plastic holder
Product application: Battery connection system components and signal acquisition
Product size: 820*410mm
Product composition: FPCA, busbar, plastic holder
Product basic performance: working environment -40 ~ 105 ℃, temperature collection accuracy ± 1%, FPC inter-line insulation withstand voltage 1000VAC, leakage current ≤ 1mA, surface insulation withstand voltage ≥ 2700AC VAC, leakage current ≤ 1mA, insulation resistance ≥ 550M, tensile strength ≥ 50Mpa, bracket bending strength ≥ 65Mpa, bracket thermal aging temperature 120 ℃, 24H, no deformation, no damage.

Signal Acquisition Assembly

Product name: Signal acquisition assembly CCS-blister bracket
Product application: Battery connection system components and signal acquisition
Product size: 1100*170mm
Product composition: FPCA, busbar, blister bracket
Product basic performance: working environment -40 ~ 105 ℃, temperature collection accuracy ± 1%, FPC inter-line insulation withstand voltage 1000VAC, leakage current ≤ 1mA, surface insulation withstand voltage ≥ 2700AC VAC, leakage current ≤ 1mA, insulation resistance ≥ 550M, tensile strength ≥ 50Mpa, bracket bending strength ≥ 65Mpa, bracket thermal aging temperature 120 ℃, 24H, no deformation, no damage.

Signal Acquisition Assembly

Product name: Signal acquisition assembly CCS-PET Hot Press
Product application: Battery connection system components and signal acquisition
Product size: 780*320mm
Product composition: FPCA, Busbar, PET film
Product basic performance: working environment -40 ~125 ℃, interline insulation withstand voltage 1000 VAC, leakage current ≤ 1mA, surface insulation withstand voltage 2700VAC, leakage current ≤ 1mA, insulation resistance ≥ 550M.

Signal Acquisition Assembly

Product name: FPC signal acquisition assembly
Product application:Battery connection system components and signal acquisition
Product size: 1050*120mm;2200,75mm
Product composition: FPC, nickel sheet, NTC, connector, FR4 reinforcement board
Product basic performance: working environment-40~125℃, temperature collection accuracy: ±1%, insulation withstand voltage between lines 1000VAC, leakage current≤1mA, surface insulation withstand voltage 3000VAC, leakage current≤1mA, insulation, resistance≥ 550M.

PCBA Assembly

PCBA

Energy storage system for collecting voltage, current, temperature and other signals of energy storage.

Energy storage wiring harness plays a role in the whole energy storage industry chain to the role of signal acquisition and data transmission, energy storage The energy storage system needs a stable and reliable signal connection.

PCBA Assembly

PCBA-Blister tray

Energy storage system for collecting voltage, current, temperature and other signals of energy storage.

Energy storage wiring harness plays a role in the whole energy storage industry chain to the role of signal acquisition and data transmission, energy storage The energy storage system needs a stable and reliable signal connection.

PCBA Assembly

PCBA-PET hot press

Energy storage system for collecting voltage, current, temperature and other signals of energy storage.

Energy storage wiring harness plays a role in the whole energy storage industry chain to the role of signal acquisition and data transmission, energy storage The energy storage system needs a stable and reliable signal connection.

High voltage wiring harness

Line diameter: Max120 square

Voltage resistance: Rated voltage 600VAC/900VDC, 1000VAC/1500VDC.

Current resistance: According to the current flow of high voltage system components, commonly used in 250A, some high power motor can be used up to 400A.

Temperature resistance: -40℃ ~ +125℃

Shielding performance: Unshielded high-voltage cables and shielded high-voltage cables can reduce the impact of electromagnetic interference (EMI) and radio interference (RFI) on the vehicle system.

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High voltage wiring harness

Line diameter: Max120 square

Voltage resistance: Rated voltage 600VAC/900VDC, 1000VAC/1500VDC.

Current resistance: According to the current flow of high voltage system components, commonly used in 250A, some high power motor can be used up to 400A.

Temperature resistance: -40℃ ~ +125℃

Shielding performance: Unshielded high-voltage cables and shielded high-voltage cables can reduce the impact of electromagnetic interference (EMI) and radio interference (RFI) on the vehicle system.

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Line diameter: Max120 square

Voltage resistance: Rated voltage 600VAC/900VDC, 1000VAC/1500VDC.

Current resistance: According to the current flow of high voltage system components, commonly used in 250A, some high power motor can be used up to 400A.

Temperature resistance: -40℃ ~ +125℃

Shielding performance: Unshielded high-voltage cables and shielded high-voltage cables can reduce the impact of electromagnetic interference (EMI) and radio interference (RFI) on the vehicle system.

Usage:
1. Power battery high-voltage cable: that is, the wiring harness between the power battery and the high-voltage box;
2. Motor controller cable: the wiring harness connecting the high voltage box to the motor controller;
3. Fast charging harness: that is, the harness connecting the fast charging port to the high voltage box;
4. Slow charging harness: that is, the harness connecting the slow charging port to the vehicle charger;
5. High voltage accessory wiring harness (high voltage wiring harness assembly) : that is, the wiring harness connecting the high voltage box to the DC/DC, vehicle charger, air conditioning compressor, air conditioning PTC.

Implementation standards: ISO6722-1, ISO6722-2, ISO14572, LV216, ISO19642, UL758 (UL3820\UL30088), QC/T1037 and other standards

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